Heavy Duty Pneumatic Actuator

Heavy Duty Pneumatic Actuator

Item Number: HPA-G

Designed for demanding applications, the HPA-G Heavy Duty Pneumatic Actuator delivers up to 270,000 Nm of torque with IP67 protection and ISO 5211 compatibility. Featuring a modular design, superior corrosion resistance, and safety-optimized spring modules, it ensures reliable performance in harsh environments. Ideal for large-diameter valves and 90° rotary applications.


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Product Characteristics

NAMUR Mounting

The accessory mounting holes of HPA-G series pneumatic actuators are in accordance with NUMAR standard, which is convenient for mounting position switches, positioners and other accessories.

1. IP67 Protection Rate
HPA-G series pneumatic actuators are equipped with high-qualitysealing rings in the connecting parts such as box body and boxcover, and the protection level can reach lP67, which can workcontinuously and stably in harsh environment and climate.

2. ISO Connection Dimension
The fange size of HPA-G series pneumatic actuators and valvesmeets lS0 5211 intemational standard, which is convenient forcustomers to install, disassemble and replace.

3. Internal Tie Rod Cylinder Design
The cylinder with internal pull rod design is simple andgenerous in shape. Under the same cylinder diameter, theouter diameter of the cylinder with internal pull rod design issmaller than that with external pull rod design. At the sametime, the pull rod inside the cylinder can support and guidethe piston to prevent the cylinder from eccentric wear, so asto make the action more stable and prolong the service life.

4. Security Spring Module
The spring module is fixed into an integral form afterthe spring is compressed, which improves theoperation convenience and safety when installing andmaintaining the spring module.

5. Large Torque Range
The HPA-G Series double-acting actuators provide a torque outputof up to 270000 Nm, and the single-acting actuators provide atorque output of up to 120000 Nm (operating pressure 3-7 bar).

6. Modular Design
HPA-G series pneumatic actuators can be divided intodrive module, cylinder module, spring cylinder module,manual device and other independent modules,which can be installed and maintained according tocustomers" individual needs.

7. Protection Coat
Shot blasting and grinding before spraying make the surfaceof the product smoother and fatter. HPA-G series actuators aresprayed with epoxy zinc-rich primer and polyurethanetopcoat, and the coating thickness, firmness andanticorrosion performance meet the requirements of differentharsh environments.

 

Working Technical Conditions
Travel Adjustment Range The two independent external travel stop adjustment bolts can adjust ± 6at both open and close directions easily and precisely.
Working Air Supply Pressure 0.3Mpa-0.7Mpa(Special working pressure 0.2Mpa-1.0Mpa)
Operating Temperature Standard -20℃~+80℃
High Temperature -20℃~+200℃
Low Temperature -40℃~+80℃
Application Range The characteristics of U type curve output torque of HPA-G pneumatic actuators are generally applicable to the switch and adjustment of large-diameter ball valves, butterfly valves and plug valves as well as used in other 90° rotary applications.
Automatic Control Formula Hearken has many years of experience in pneumatic control. lt can designvarious pneumatic connection formulas according to customer needs andselect proper control accessories to meet the requirements of users.

Multi-Function Modules

Drive Module:

1. The materials of the box body and the fork are ductile iron, which has better corrosion resistance,wear resistance and hiah separation:
2.The limiting device can provide angle adjustment of +6°;
3.lt can provide torque output of up to 270000Nm;
4. Have a variety of sealing methods, and choose high-quality and high-performance seals to ensure that internal parts are not corroded and improve their service life.

Cylinder Module:
1. The cylinder is seamless steel pipe and ground, and the inner wall ofthe cylinder is plated with hard chromium or Teflon coating and polishedwhich has anti-corrosion, anti-rust and high wear resistance andprolongs the service life of the cylinder;
2. The piston rod is made of alloy steel, with chrome plating and mirrortreatment, which is anticorrosive; Rust prevention and high wear resistance;
3. The overall cylinder design makes the cylinder very safe under highpressure;
4. The inner surface of the cylinder is coated with high-performance grease, which can self-lubricate, thus reducing friction loss and cylinder service life.

Spring Module:
1. After tensile test and fatigue test, the life of the spring can reach500,000 times,and the surface is anticorrosive and antirust;
2.The sealing welding design structure enhances the operation safety;
3.Epoxy coating provides continuous anti-corrosion performance forprestressed spring;
4. The steel spring seat is completely isolated from the externalenvironment;
5. A hydraulic module can be added inside to provide a variety of manual control modes.

NO. 01 02 03 04 05 06 07
Description Drive Module Cylinder Module Cylinder Module Hydraulic Cylinder
Module
Capping Screw Manual Spring Module
NO. 08 09 10 11 12 13  
Description Bevel Gear Manual Pneumatic Accessories Junction Box Bracket Limit Switch Hydraulic Manual  

Product Structures
Cylinder Module
No. 1 2 3 4 5 6 7 8
Description Nut (component) Outer Cover Cylinder Rod Piston Piston Rod Middle Cover Support Ring
Material Carbon Steel Carbon Steel Carbon Steel Alloy steel Carbon Steel Alloy Steel Carbon Steel Synthetic Resin
Drive Module
No. 9 10 11 12 13 14 15 16
Description Bonnet Body Cover Indicator Axis Yoke Guide Block Guide Rod Centre Body Oilless Bearing
Material Carbon Steel Ductile lron Stainless steel Ductile lron Alloy Steel Alloy Steel Ductile lron Composite Material
Spring Module
No. 17 18 19 20 21 22 23
Description Flange Cap Oilless Bearing Spring Body Spring Rod Nut Spring Seat Spring
Material Carbon Steel Composite Material Carbon Steel Alloy Steel Carbon Steel Carbon Steel Spring Steel

 


 

Output Torque of Double Acting Actuator
Model 0.5Mpa Double acting output torque(N.m)
0.4Mpa 0.5Mpa 0.6Mpa
Start
End
45°
Running
Start
End
45°
Running
Start
End
45°
Running
HPA-G1-250DA 2069  1119  2587  1398  3104  1678 
HPA-G1-280DA 2596  1403  3245  1754  3894  2105 
HPA-G1-300DA 2980  1611  3725  2014  4470  2416 
HPA-G2-250DA 2587  1398  3234  1748  3880  2097 
HPA-G2-300DA 3725  2014  4656  2517  5588  3020 
HPA-G2-350DA 5070  2741  6338  3426  7605  4111 
HPA-G3-350DA 6084  3289  7605  4111  9126  4933 
HPA-G3-400DA 7947  4296  9933  5369  11920  6443 
HPA-G3-450DA 10058  5437  12572  6796  15086  8155 
HPA-G4-450DA 12293  6645  15366  8306  18439  9967 
HPA-G4-500DA 15176  8203  18970  10254  22764  12305 
HPA-G4-550DA 18363  9926  22954  12407  27544  14889 
HPA-G5-550DA 23371  12633  29214  15791  35057  18950 
HPA-G5-600DA 27813  15034  34767  18793  41720  22551 
HPA-G5-700DA 37857  20463  47322  25579  56786  30695 
HPA-G6-600DA 33774  18256  42217  22820  50660  27384 
HPA-G6-700DA 45970  24848  57462  31060  68954  37273 
HPA-G6-800DA 60042  32455  75052  40569  90063  48683 
HPA-G7-800DA 74169  40092  92712  50114  111254  60137 
HPA-G7-900DA 93871  50741  117338  63426  140806  76111 
HPA-G7-1000DA 115890  62643  144862  78304  173834  93965 
HPA-G8-900DA 120691  65238  150863  81548  181036  97857 
HPA-G8-1000DA 149001  80541  186251  100676  223501  120812 
HPA-G8-1100DA 180291  97455  225364  121818  270437  146182 

 

Single-acting Actuator Output Torque
Model 0.6Mpa Single acting output torque(N.m)
Spring output torque Cylinder output torque
45° 90° 45° 90°
HPA-G1-250SR 807  574  1211  1262  545  859 
HPA-G1-280SR 1012  720  1519  1584  684  1077 
HPA-G1-300SR 1162  826  1743  1818  785  1237 
HPA-G2-250SR 1009  717  1513  1578  681  1074 
HPA-G2-300SR 1453  1033  2179  2272  981  1546 
HPA-G2-350SR 1977  1405  2966  3093  1335  2104 
HPA-G3-350SR 2373  1687  3559  3711  1602  2525 
HPA-G3-400SR 3099  2203  4649  4847  2093  3298 
HPA-G3-450SR 3922  2788  5884  6135  2649  4174 
HPA-G4-450SR 4794  3408  7191  7498  3237  5101 
HPA-G4-500SR 5919  4207  8878  9257  3996  6298 
HPA-G4-550SR 7162  5090  10742  11201  4836  7621 
HPA-G5-550SR 9115  6478  13672  14256  6155  9699 
HPA-G5-600SR 10847  7710  16271  16966  7324  11543 
HPA-G5-700SR 14764  10494  22146  23093  9969  15711 
HPA-G6-600SR 13172  9362  19758  20602  8894  14016 
HPA-G6-700SR 17928  12743  26892  28041  12106  19077 
HPA-G6-800SR 23416  16644  35124  36626  15811  24917 
HPA-G7-800SR 28926  20560  43389  45243  19532  30780 
HPA-G7-900SR 36610  26021  54914  57261  24720  38956 
HPA-G7-1000SR 45197  32125  67795  70693  30518  48094 
HPA-G8-900SR 47069  33455  70604  73621  31783  50087 
HPA-G8-1000SR 58110  41303  87165  90891  39238  61835 
HPA-G8-1100SR 70314  49977  105470  109978  47478  74821 

 

Model 0.5Mpa Single acting output torque(N.m)
Spring output torque Cylinder output torque
45° 90° 45° 90°
HPA-G1-250SR 1009  717  1513  1578  681  1074 
HPA-G1-280SR 1266  899  1898  1979  855  1347 
HPA-G1-300SR 1453  1033  2179  2272  981  1546 
HPA-G2-250SR 1261  896  1892  1972  852  1342 
HPA-G2-300SR 1816  1291  2724  2840  1226  1932 
HPA-G2-350SR 2472  1757  3708  3866  1669  2630 
HPA-G3-350SR 2966  2108  4449  4639  2003  3156 
HPA-G3-400SR 3874  2754  5811  6059  2616  4122 
HPA-G3-450SR 4903  3485  7355  7669  3311  5217 
HPA-G4-450SR 5993  4259  8989  9373  4046  6377 
HPA-G4-500SR 7398  5258  11097  11572  4996  7873 
HPA-G4-550SR 8952  6363  13428  14002  6045  9526 
HPA-G5-550SR 11393  8098  17090  17820  7693  12124 
HPA-G5-600SR 13559  9637  20339  21208  9156  14428 
HPA-G5-700SR 18455  13118  27683  28866  12462  19638 
HPA-G6-600SR 16465  11703  24697  25752  11117  17520 
HPA-G6-700SR 22410  15928  33615  35052  15132  23847 
HPA-G6-800SR 29270  20805  43906  45782  19764  31147 
HPA-G7-800SR 36158  25700  54236  56554  24415  38475 
HPA-G7-900SR 45762  32526  68643  71576  30900  48695 
HPA-G7-1000SR 56496  40156  84744  88366  38148  60118 
HPA-G8-900SR 58837  41819  88255  92027  39728  62608 
HPA-G8-1000SR 72638  51629  108957  113613  49047  77294 
HPA-G8-1100SR 87892  62471  131838  137472  59347  93526 

 

Model  0.6Mpa Single acting output torque(N.m)
 Spring output torque Cylinder output torque
45° 90° 45° 90°
HPA-G1-250SR 1211  860  1816  1894  817  1211 
HPA-G1-280SR 1519  1079  2278  2375  1025  1519 
HPA-G1-300SR 1743  1239  2615  2727  1177  1743 
HPA-G2-250SR 1513  1076  2270  2367  1022  1513 
HPA-G2-300SR 2179  1549  3269  3408  1471  2179 
HPA-G2-350SR 2966  2108  4449  4639  2003  2966 
HPA-G3-350SR 3559  2530  5339  5567  2403  3559 
HPA-G3-400SR 4649  3304  6973  7271  3139  4649 
HPA-G3-450SR 5884  4182  8826  9203  3973  5884 
HPA-G4-450SR 7191  5111  10787  11248  4856  7191 
HPA-G4-500SR 8878  6310  13317  13886  5995  8878 
HPA-G4-550SR 10742  7635  16114  16802  7254  10742 
HPA-G5-550SR 13672  9718  20508  21385  9232  13672 
HPA-G5-600SR 16271  11565  24406  25449  10987  16271 
HPA-G5-700SR 22146  15741  33220  34639  14954  22146 
HPA-G6-600SR 19758  14043  29636  30903  13341  19758 
HPA-G6-700SR 26892  19114  40338  42062  18158  26892 
HPA-G6-800SR 35124  24965  52687  54938  23717  35124 
HPA-G7-800SR 43389  30840  65084  67865  29298  43389 
HPA-G7-900SR 54914  39031  82371  85892  37080  54914 
HPA-G7-1000SR 67795  48187  101693  106039  45778  67795 
HPA-G8-900SR 70604  50183  105906  110432  47674  70604 
HPA-G8-1000SR 87165  61955  130748  136336  58857  87165 
HPA-G8-1100SR 105470  74965  158205  164966  71217  105470 
Double Acting Actuator Dimensions
Model   L1 L2 H D  E D5×Depth A B   w F×N Connecting
Flange
Air Connection
mm   G/NPT
HPA-G1-250DA   584 415 307 84 272 200 36*70 39.3 12 90 90 8×M10 F14 1/2"
1/2"
1/2"
HPA-G1-280DA 594 425 317 84 294 213 42*70 45.3 12 90 90 8×M10
HPA-G1-300DA 605 436 333 84 326  266 48*70 51.8  14  90  90  8×M10
HPA-G2-250DA 661 477  339  96  272  233  48*100 51.8  14  90  80  8×M10 F16 1/2"
HPA-G2-300DA 672  488  365  96  326  274  60*100 64.4  18  90  80  8×M10 1/2"
HPA-G2-350DA 683  499  391  96  376  320  60*100 64.4  18  90  80  8×M10 1/2"
HPA-G3-350DA 780.5  564  43  99  376  320  60*110 64.4  18  110 90 8×M12 F25 1/2"
HPA-G3-400DA 795  578  455  99  426  340  72*110 76.9  20  110 90 8×M12 3/4"
HPA-G3-450DA 795  578  479  99  476  370  72*110 76.9  20  110  90  8×M12 3/4"
HPA-G4-450DA 920  668  522  125  476  370  72*110 76.9  20  130  110  8×M12 F30 3/4"
HPA-G4-500DA 930  678  550  125  526  420  98*130 104.4  28  130 110 8×M12 3/4°
HPA-G4-550DA 930  678  575  125  576  440  98*130 104.4  28  130 110 8×M12 3/4"
HPA-G5-500DA 1156  833  637  145  576  440  98*180 104.4  28  120  70  8×M12 F35 3/4"
HPA-G5-600DA 1156  833  663  145  632  470  120*180 127.4  32  120  70  8×M12 3/4"
HPA-G5-700DA 1215  892  715  145  736  590  120*180 127.4  32  120  70  8×M12 3/4"
HPA-G6-600DA 1425  1032  802  175  632  470  120*200 127.4  40  120  70  8×M12 F40
HPA-G6-700DA 1454  1062  852  175  736  530  160*200 169.4  40  120  70  8×M12
HPA-G6-800DA 1500  1120  902  175  856  545  160*200 169.4  45  120  70  8×M12
HPA-G7-800DA 1698  1251  919  210  856  560  200*250 210.4  45  120  70  8×M12 F48
HPA-G7-900DA 1698  1257  1003  210  958  570  200*250 210.4  50  120  70  8xM12
HPA-G7-1000DA 1718 1277 1057 210  1068  590  200*250 231.4  50  120  70  8×M12
HPA-G8-900DA 1838 1235 904  265  956  650  220*300 231.4  50  120  70  8×M12 F60 1-1/4"
HPA-G8-1000DA 1875 1372 1058 265 1068 660 220*300 231.4 50 120 70 8×M12 1-1/4"

1-1/4"
HPA-G8-1100DA 1890 1392 1092 265 1175 690 220*300 292.4 63 120 70 8×M12

Model   L1 L2 H D E D5×Depth A B   w FxN Connecting
Flange
Air Connection
mm   G/NPT
HPA-G1-250SR 1003  415  307  84  272 200 36*70 39.3 12 90 90 8×M10 F14


F16
1/2
HPA-G1-280SR 1104  425  317  84  294 213 42*70 45.3 12 90 90 8×M10 1/2
HPA-G1-300SR 1120  436  333  84  326  266  48*70 51.8  14  90  90  8×M10 1/2"
HPA​​​​​​​-G2-250SR 1258  477  339  96  272  233  48*100 51.8  14  90  80  8×M10 1/2
HPA​​​​​​​-G2-300SR 1370  488  365  96  326  274  60*100 64.4  18  90  80  8×M10 1/2
HPA​​​​​​​-G2-350SR 1280  499  391  96  376  320  60*100 64.4  18  90  80  8×M10 1/2
HPA​​​​​​​-G3-350SR 1459  564  431  99  376  320  60*110 64.4  18  110  90  8×M12 F25 1/2
HPA​​​​​​​-G3-400SR 1488  578  455  99  426  340  72*110 76.9  20  110  90  8×M12 3/4°
HPA​​​​​​​-G3-450SR 1564  578  479  99  476  370  72*110 76.9  20  110  90  8×M12 3/4°
HPA​​​​​​​-G4-450SR 1703  668  522  125  476  370  72*110 76.9  20  130  110  8×M12 F30 3/4°
HPA​​​​​​​-G4-500SR 1714  678  550  125  526  420  98*130 104.4  28  130  110  8×M12 3/4°
HPA​​​​​​​-G4-550SR 1744  678  575  125  576  440  98*130 04.4  28  130  110  8×M12 3/4
HPA​​​​​​​-G5-500SR 2267  833  637  145  576  440  98*180 104.4  28  120  70  8×M12 F35 3/4°
HPA​​​​​​​-G5-600SR 2274  833  663  145  632  470  120*180 127.4  32  120  70  8×M12 3/4
HPA​​​​​​​-G5-700SR 2625  892  715  145  736  590  120*180 127.4  32  120  70  8×M12 3/4°
HPA​​​​​​​-G6-600SR 3110  1032  802  175  632  470  120*200 127.4  40  120  70  8×M12 F40
HPA​​​​​​​-G6-700SR 3214  1062  852  175  736  530  160*200 169.4  40  120  70  8×M12
HPA​​​​​​​-G6-800SR 3315  1120  902  175  856  545  160*200 169.4  45  120  70  8×M12
HPA​​​​​​​-G7-800SR 3345  125  919  210  856  560  200*250 210.4  45  120  70  8×M12 F48
HPA​​​​​​​-G7-900SR 335  1257  1003  210  958  570  200*250 210.4  50  120  70  8×M12
HPA​​​​​​​-G7-1000SR 3405  1277  1057  210  1068  590  200*250 231.4  50  120  70  8×M12
HPA​​​​​​​-G8-900SR 3640  1210  904  265  956  650  220*300 231.4  50  120  70  8×M12 F60 1-1/4
HPA​​​​​​​-G8-1000SR 3750  1347  1058  265  1068  660 220*300 231.4 50  120 70 8×M12 1-1/4°
HPA​​​​​​​-G8-1100SR 3950  1367  1092  265  1175  710 220*300 292.4 63  120 70 8×M12 1-1/4°

 

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